Bituminous systems

Our long-established and fully integrated roof systems incorporate SBS modified elastomeric bitumen membranes and highly efficient PIR insulation holds fire classification BROOF(t4) for compliance with building regulations under TS 1187 test method 4 for external fire exposure to roofs and feature torch-free and torch-safe installation techniques for detailing on, or adjacent to combustible materials.

Bituminous membrane roofing systems are durable and long lasting. They are suitable for commercial and refurbishment building projects. We have seven systems within our bituminous membrane portfolio – Bauder Total Roof System PLUS, Bauder Total Roof System, Bauderflex, Airtech, Pro F, THERM ‘Stripes’ and Torch-free detailing. All are suitable for roofs of various shapes and sizes including green roof projects. Contact Bauder’s team of specialists, they will be able to tell you which is advisable.

Specify when you need a robust waterproofing solution with long-term durability and life-expectancy.

  • Bauder Total Roof System PLUS

    Project: New build or refurbishment
    Construction: Warm, cold, inverted
    Upgrades: Hard landscaping and PV

  • Bauder Total Roof System

    Project: New build or refurbishment
    Construction: Warm, cold, inverted
    Upgrades: Green roofs and PV (ballasted)

  • Bauderflex

    Project: New build or refurbishment
    Construction: Warm, cold, inverted
    Upgrades: Green roofs and PV (ballasted)

  • Airtech

    Hot air welded
    Project:
    New build or refurbishment
    Construction: Warm, cold

  • Torch-free detailing

    Project: New build or refurbishment
    Construction: Warm, cold, inverted

  • Pro F

    Project: New build or refurbishment
    Construction: Warm, cold

  • THERM 'Stripes'

    Project: Refurbishment
    Construction: Overlay existing

 

Features and benefits

Below is a table of all the features and benefits of our bituminous membrane systems.

FEATURES

BENEFITS

Suitable for overlaying existing systems

  • ​Good for roofs with restricted heights at door sills upstands etc
  • Can be utilised as a warm, cold or inverted build-up
  • DUO products used within bituminous system build-ups incorporate patented technology to minimise the use of flame
  • Can support photovoltaic arrays
  • Fully bonds to wide variety of substrates: Existing Bituminous roofing felt (including mineral surfaced), existing asphalt, concrete, timber, metal, plywood/OSB with carrier membrane, PIR, cellular glass and mineral wool insulation
  • If overlaying – no material disposal costs
  • Reduces removed system going to landfill

Suitable for new build projects

  • Life expectancy of up to 40 years on certain systems
  • Withstands loads of up to 2,000 Kg/m²
  • Capable of withstanding foot traffic
  • Warm, cold or inverted build-ups
  • Green roof cap sheet for landscaping options on certain systems
  • DUO products incorporate patented technology to minimise the use of flame
  • Supports photovoltaic arrays on a flat roof or green roof combinations on certain systems 

High levels of elasticity

  • Withstands thermal and structural movement
  • Withstands climatic extremes
  • Bridges small cracks/gaps
  • Membrane resists impact and tearing

Torch-Free application

(Self-adhesive membranes)

  • No naked flame needed for installation
  • Reduced health & safety practices for installation
  • Can be used on combustible substrates and details
  • DUO products incorporate patented technology to minimise the use of flame
  • Can be used as a full system build-up or for detailing purposes only

Reinforced with recycled polyester

(250g/m² spunbond polyester)

  • Strengthens waterproofing
  • Fully incorporated within the membranes

Early rain resistance

  • Air and Vapour Control Layer (or underlayer in a two-layer system) quickly provides initial waterproofing of building

UV stable throughout

  • All colours of the mineral finish are UV stable
  • Improved UV resistance for the whole membrane

Ability to add more layers at end of lifecycle

 

  • Extends lifespan of waterproofing as additional layers can be added at the end of serviceable life
  • Extends life or roof and supports building lifetime

Compatible with a variety of insulations

Rain noise tested

(BS EN ISO 140 – 18:2006)
  • The Bauder Total Roof System on a metal deck has been tested to determine the sound intensity level within the building during heavy rainfall. A figure of 48.9dB LIA was achieved, which is sufficient to gain a credit under certain BREEAM assessments.

Guarantee available

  • A range of guarantees are available to suit project requirements

BBA Certified and achieves BROOF (t4)

  • Independently tested and confirmed performance characteristics
  • Certain systems achieve BROOF (t4) as stated on the BBA certificate. We do have further system testing which may not be stated on the BBA certificate, so please contact us for further information.
  • Proven external fire performance for flat roof applications

Environmental credentials

  • Bitumen is a bi-product of oil refining and is essentially the waste material of this petrochemical process and therefore has little additional detrimental effect on the environment
  • Bauder utilises a shredder to recycle any offcuts and waste bituminous membranes back into production
  • BRE Green Guide Generic A+ rating for warm roof on a plywood or profiled steel deck
  • Bauder insulation is CFC & HCFC free with zero ODP (ozone depletion potential)
  • BRE Green Guide gives PIR insulation a generic A rating

CE Marking

  • All membranes and insulations carry a CE mark as required by the Construction Products Regulations

Why bituminous systems?

A key advantage of bituminous roofing membrane systems is the exceptionally long lifespan. They require little upkeep over the years, although annual maintenance is recommended to extend its lifespan. These systems can sustain heavy foot traffic as well as loads associated with installation and maintenance and permanently sited rooftop plant.

Bauder works hard to ensure all products meet the latest criteria for various accreditations.

Installation and maintenance

These systems are installed using a few different methods. Self Adhesive Bitumen installation involving heat-activated 'DUO' technology, hot air welding techniques or adhesive bonding with PIR flat board insulation to provide solutions that are durable, resilient to the natural elements and give excellent fire resistance. Bauder Approved Contractors are the only people fully trained and certified to install our products, providing the necessary experience that our exceptional guarantee demands.

To keep the roof in prime condition, practical maintenance should be carried out. This includes:

  • Cutting back tree limbs that overhang the roof to give a 1 metre clearance outside the roof edge. This will significantly reduce blockage of drainage ways due to fallen leaves.
  • Removal of any vegetation growth that may have occurred, taking care not to damage the waterproofing.
  • Ensuring that any items of plant/equipment that may have been introduced to the roof are sited on suitable isolated slabs, with additional surface protection beneath, and that any fixings that may have been used to secure them, do not penetrate the waterproofing.

Green credentials

Bituminous roofing systems can be used for green roofs with a root resistant cap sheet which stops the roots from penetrating the waterproofing system. The membranes are made from bitumen and polyester.

The BRE Green Guide to Specification gives our bituminous systems various generic ratings, depending on the type of deck construction and the support structure used. You can view the various different ratings in our Bitumen Systems Brochure.

Within our bitumen membrane waterproofing systems we have the following EPD certificates for our membranes and PIR insulation:

  • Bitumen Membranes S-P-00414
  • PU Insulation - Mineral Fleece Facing EPD-IVP-20140206-IBE1-EN
  • PU Insulation - Aluminium Facing EPD-IVP-20140207-IBE1-EN
Our products in practice: we are committed to reducing the impact our manufacturing has on the environment as well as how our products can support the environment through the reduction of energy usage, recycling and reusing.

The BauderPIR insulation has extremely high thermal efficiency and is CFC and HCFC free. It has zero ODP. As part of our PIR insulation manufacturing process, offcuts and waste are readily recycled and used in the production of hand cleansers and decking materials.

The reinforcement fleece within our bitumen membranes is made from 250g/m2 recycled spunbond polyester for high tensile strength. Bitumen is the primary raw material used in the production of bituminous waterproofing membranes. It is a byproduct of oil refining and is essentially the waste material of this petrochemical process and therefore has little additional detrimental effect on the environment.

We utilise a shredder to recycle any offcuts, and waste bituminous membranes back into production. When roofs are replaced, the bituminous layers can be incinerated for heating and electricity production
 

Which system is right for my project?

Get in touch with Bauder’s team. Our experts can help you choose between our six bituminous membrane systems.

  • Bauder Total Roof System PLUS is Bauder's premium waterproofing system, utilising the latest manufacturing technology for a dual formulation capping sheet. It is suitable for use in both refurbishment and new build projects particularly when long life-span and high durability are required. 
  • Our Bauder Total Roof System is suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. There is also the option of using a root resistant cap sheet, making this waterproofing system ideal for green roof situations.
  • Bauderflex is resistant to European climatic conditions, and resists impact and tearing. It satisfies requirements of Part B of Building Regulations, and can be used in warm and cold roof designs and to overlay existing roofing materials.
  • Airtech is a 4.2mm thick elastomeric bitumen membrane that withstands loads of up to 2000Kg/m2. The system can be used as a full system build-up or for detailing purposes only where Torch-Free application is a requirement.The reinforcement used in the capping sheet is made from recycled polyester.
  • Pro F is designed to be installed on flat roofs with a minimum fall of 1:60 (1 degree) and roofs with slopes up to 25°. It is 5.2mm thick and withstands climatic extremes of over 100⁰C variation. The fire retardant prevents external spread of flame.
  • THERM ‘Stripes’ is only suitable for refurbishment projects.This system can overlay the existing system to extend the life expectancy of the roof by at least 15 years.
Our torch-free detailing is integrated into all the Bauder bituminous waterproofing solutions, including Bauder hot melt, to give versatile safe installation techniques for all roof types, site conditions and the client’s budget.
 
Safe2Torch is an NFRC campaign developed to significantly reduce the risk of roof fires when using gas torches, either to dry out roofs or when used to install torch-on membranes.
Torch-Free Detailing ►
Go to NFRC Safe2Torch Guidance ►

 


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