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Barony campus with BauderSOLAR-F

Barony Campus

Barony Campus is a new build project situated in Cumnock, Scotland. The campus incorporates a range of primary schools, learning centres and academies, and is the biggest capital project undertaken by East Ayrshire Council.

Project Type:
New Build
Sector:
Education
Environmental Focus:
Solar PV
System:
Single Ply, Photovoltaic
Location:
Scotland

Synopsis

Barony Campus is a new build project situated in Cumnock, Scotland. The campus will incorporate a range of primary schools, learning centres and academies within the area, and is the biggest capital project undertaken by East Ayrshire Council.

  • Barony campus with BauderSOLAR-F
  • Barony campus with BauderSOLAR-F
  • Barony campus with BauderSOLAR-F
  • Barony campus with BauderSOLAR-F

Bauder Building Board

Project

Barony Campus

Type

New build

LocationCumnock, Scotland
Roof size

5,230 m²

Client

Sheppard Robson

Main contractor

Morrison Construction

Approved contractors
  • EJ Parker
  • W.G. Walker & Co                             
  • Q9 Cladding Solutions

The specification

The client required flat roof waterproofing as well as a sustainable energy source in the form of solar PV panels. Due to Part L regulations, there was a requirement for a large PV array. Main contractors, Morrison Construction, bought into the risk-averse, zero-ballast, zero-penetration solution that the BauderSOLAR system offers. As Morrison Construction had not yet used this system, Bauder conducted a technical seminar to share the benefits of using BauderSOLAR in conjunction with a Bauder single ply membrane and to discuss the acoustic considerations for a building of this nature.

The technical support and advantages of a single-source supplier resulted in a specification of a 176.80kWp BauderSOLAR PV system generating an estimated 157,800kWh per annum. The system proposed by Bauder ensured the solution was compliant in relation to the SAP calculations that had been carried out.

Products applied

Bauder THERMOFOL PVC:

This single ply membrane is lightweight and has a high-grade virgin polymer formulation. The PVC formulation ensures it is resistant to chemicals and micro-organism attacks making it well suited to receive a green roof.

BauderPIR 

This PIR insulation has aluminium foil facing on both sides and rebated edges to remove a thermal bridge. The matt black facing on both sides enables the board to be installed either way up. 

BauderSOLAR F:

The lightweight, integrated system ensures that the integrity of the roof is upheld throughout the installation of the PV array. The panels are designed to create a 12º angle with modules delivering up to 455w per panel.

Project challenges

The client had limited space for the storage of 544 solar panels and they could not be stored on the single ply roof. To overcome this, deliveries of the panels were coordinated with the roofing contractors finishing sections so that the panels could be raised, installed and welded as they arrived on site, mitigating the need for storage. Due to the reduced labour time of BauderSOLAR compared to ballasted systems, the site team managed to install the system quickly and efficiently, making back time lost due to weather delays and enabling the deadline to be met.

The BauderSOLAR system is the lightest system on the market at 11.5kg/sqm. The system is also warranted in combination with the roof membrane to ensure peace of mind is given to the client if any leaks or damage were to occur.

System Build Up

Bauder Thermofol PVC single ply system

BauderSOLAR and BauderTHERMOFOL Systems

BauderSOLAR and BauderTHERMOFOL Systems

Visit our Technical Centre for more information
Thickness (mm)Variable
Weight (kg/m2)Variable
BauderSOLAR-F

Additional system installed

BauderSOLAR PV F System

This system provides a risk-free, zero penetration installation with a single source for integrated design of waterproofing and PV. Depending on the module selected, this system can weigh just 9-12.5kg/sqm, making it suitable for single ply applications. 

Advocacy

Jordan from EJ Parker:

“Our site team found the system very easy and quick to install. However, we found some challenges getting started due to the bad weather but once we finally began it was very straightforward and fast to install. The technical help received from Chris and the team from design through to project completion was second to none.”